Bosch Rexroth Enhances Chinese Machine Tool Manufacturing with Cutting Edge Technology

With the rise of advanced manufacturing technology, domestic users have made a qualitative change in the demand for machine tool products, and the transformation and upgrading of the machine tool industry is imminent.

April 17, 2017, Beijing - The 15th China International Machine Tool Show (CIMT2017) kicked off today in Beijing. The six-day exhibition of the most prestigious machine tools in China is a collection of the most advanced and applicable machine tool products in the world. Bosch Rexroth at booth 191 in Hall W3 presented a number of innovative products including the IndraMotion MTX control system family, the IMS-A integrated measuring system, the CytroPac variable frequency hydraulic station and the MS2N next-generation servo motor, as well as the Industry 4.0 solution. Under the background of China's strategy of vigorously advancing the “China Manufacturing 2025” power strategy, these high-end technologies and Industry 4.0 solutions from Bosch Rexroth can significantly increase productivity, energy efficiency and interconnectivity in cutting and forming processes, and accelerate Chinese manufacturing. Upgrade.

The Oxford Economics Institute in the United Kingdom predicts that in the next few years, the international machine tool consumption market will generally stabilize and show a moderate upward trend. As the world's largest machine tool producer, China's machine tool market needs to enter the upgrade period of structural shifts, and it has begun to develop in the direction of automation, complete sets, and customized customization. High-end CNC machine tools that pay attention to the cutting market have become the commanding height of the machine tool industry. "CNC Machine Tool as the foundation of manufacturing industry has been listed as one of the top ten strategically contestable areas by "Made in China 2025". This has an important positive effect on the development of the machine tool industry and CNC machine tools, and it also brings tremendous benefits to Bosch Rexroth. Potential and Opportunity.” Mr. Liu Tianpeng, Vice President Sales and Sales of Bosch Rexroth China Factory Automation, expressed at the “2017 International Forum of Machine Tool Manufacturing CEOs” held during the exhibition. “In this very period of upgrading and transformation, Bosch Rexroth has full insight into the actual situation of manufacturers. Demand, provide suitable solutions to further help them strengthen their competitive advantage!

Powerful, cost-effective, interconnected automation solutions

At this machine tool exhibition, Bosch Rexroth presented a four-axis machining tool from Zhengfeng CNC Technology for precise and dynamic production. The machine uses Bosch Rexroth's IndraMotionMTXmicro CNC system. The machine core supports open programming and is mainly used for the production and processing of smart devices such as mobile phone cases and mainstream computer cases. Zhengfeng machine tool equipped with Bosch Rexroth linear motor drive and IMS-A technology, its positioning accuracy within 0.003mm, the speed of each feed axis 60 meters above the turntable speed up to 2000 rpm. Compared with ordinary machine tools, Zhengfeng machine tool uses direct drive, X, Y axis can reach 1.5G, Z axis to achieve 2G machine tool acceleration, is more than 2 times the normal machine. High-speed, high-precision machine control greatly improves the efficiency of the manufacturer's production. Visitors can experience Bosch Rexroth's highly dynamic motion with a high acceleration of 1.5G when manufacturing high-precision smartphone cases.

In addition, Bosch Rexroth has introduced IndraMotionMTXmicro, the first cost-effective solution, the first compact CNC system with five-axis interpolation, which is mainly used in solutions for cutting, turning, milling, laser and grinding processes, helping to shorten the processing time. The machine builders benefit from ultra-high production accuracy through open standards such as Sercos and integration into future-proof industrial 4.0 environments. CytroPac, the new variable frequency hydraulic station, made its debut in China. This hydraulic station designed specifically for the Industry 4.0 concept integrates hydraulic components, frequency converters, motor pumps, and sensors, eliminating the need for cabinets and reducing energy consumption by 80%. At the same time, the built-in decentralized intelligent hydraulic power unit senses all operating conditions and is perfectly adapted to the Industry 4.0 concept through condition monitoring equipment. In addition, Bosch Rexroth's integrated measuring system, the IMS-A, combines a ball rail and roller guide system with an absolute length measuring system. This linear encoder offers accuracy comparable to glass measuring systems (without additional machine space) and is ideal for external measurement applications in systems such as machine tools. IMS-A provides absolute position information immediately after the system is started and also helps to minimize production warm-up time.

Industry 4.0 Upgrade Kit Helps Machine Toolmakers Advance

With the rise of advanced manufacturing technology, domestic users have made a qualitative change in the demand for machine tool products, and the transformation and upgrading of the machine tool industry is imminent. Accelerating the development of intelligent manufacturing and advancing the leading experience of Industry 4.0 is of great significance in improving the adaptability and flexibility of the supply structure of the CNC machine tool industry, and is an effective way to accelerate the transformation and upgrading of China's manufacturing industry. In this machine tool exhibition, Bosch Rexroth has launched the Industry 4.0 suite on site. This solution, combined with control hardware and software, enables the accurate collection of sensors and processing data, which can be transmitted to MES, cloud applications or local status monitoring systems and related analysis. Suitable for machine tools, 3C and other industries. Mr. Liu Tianpeng said: "In recent years, China has been striving for 'steady growth and structural adjustment' and has been focusing on promoting the transformation of the economy from a factor-driven to an innovation-driven, and intelligent manufacturing has opened up new avenues for the transformation and upgrading of the machine tool industry. For Bosch Rexroth, We have many successful industry 4.0 project experiences in the machine tool industry, so we are very confident and have the ability to provide industry 4.0 turnkey solutions based on value stream consulting and interconnection automation for the actual needs of Chinese manufacturers. Help them gradually move to "Made in China 2025" in a "small step, quick walk."

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